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Nanocrystals help molten lithium form thinner battery electrodes

Adding nanocrystals helped liquid lithium spread over a copper collector, allowing researchers to make thin battery electrodes. The peer-reviewed laboratory study also tested pouch cells with protective surface layers. Different cell designs supplied the longest cycling and highest energy measurements, so the results describe several configurations rather than a single battery combining every result.

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A thin silvery lithium coating spread over a copper strip on a heated stage inside a battery laboratory glovebox.

A smoother coating on copper

Thin lithium electrodes depend on getting the molten metal to spread evenly over copper, which collects electrical current. A peer-reviewed laboratory study in Nature Communications changed that interaction by dispersing nanocrystals in the liquid lithium. The resulting nanofluid altered surface and interface energies, improving wetting. Researchers obtained foils as thin as 800 nanometres. The approach addresses the extra weight and volume carried by batteries that contain a large surplus of lithium.[1]

Cell designs deliver different results

The battery tests used several electrode thicknesses and positive-electrode materials. Pouch cells combining lithium iron phosphate with a 10-micrometre lithium layer operated for up to 250 charge and discharge cycles. A nickel-rich material served as the positive electrode in another configuration, alongside lithium measuring 20 micrometres thick. Its recorded energy by mass was 498 watt-hours for each kilogram, with testing extending over 100 cycles. The thinnest foil, longest cycling and highest energy therefore refer to separate experimental results.[1]

A protective layer slows lithium loss

The experiments also examined the interphase that develops on the negative electrode. A protective layer rich in inorganic compounds slowed consumption of lithium during cycling. Preserving that remaining metal matters more as the electrode becomes thinner. These findings come from materials preparation and cell measurements in the laboratory; industrial production costs and long-term service behaviour remain unestablished.[1]

References

  1. News sourceNature CommunicationsLithium nanofluid improves manufacture of thin battery electrodes↩1↩2↩3